Video Analytics Modules for Manufacturing
Smarter operations. Safer workplaces. Higher productivity.
Modern manufacturing demands precision, discipline, and complete visibility. Our AI-powered video analytics modules are built specifically for industrial environments — from production floors and assembly lines to warehouses and logistics hubs. They help you enforce safety rules, reduce risks, optimize workflows, and enhance operational efficiency without adding extra manual oversight.
The system analyzes everything happening on camera in real time: identifies employees, detects violations, monitors PPE compliance, tracks product movement, flags anomalies, and converts raw video into structured operational intelligence.
This is not just monitoring — it is a digital layer of awareness that makes your entire facility safer, more efficient, and more predictable.
With our intelligent modules, manufacturers can prevent errors before they escalate, improve product quality, reduce downtime, and make data-driven decisions that accelerate overall productivity.
Face Recognition Module
The module identifies employees in real time using advanced facial recognition algorithms. It provides precise, instant verification at entry points and within production zones. The system works in low-light and high-motion environments, ensuring stable accuracy. All processing runs locally to meet strict industrial security requirements.
Workplace Presence Time Module
This module tracks how long each employee stays at their designated workstation. Monitoring is performed through facial recognition or dedicated markers, depending on the production setup. The system automatically records absence periods and highlights deviations from work protocols. It helps optimize shifts, reduce downtime, and maintain workflow discipline.
Smoking Area Time Tracking Module
The module monitors employee visits to smoking zones and measures the exact duration of each break. Data is captured without manual logs, ensuring objective and transparent reporting. Supervisors receive structured insights on break frequency and length. This enables fair regulation of break policies and reduces unproductive time.
Phone Usage Detection Module
The module detects when employees use mobile phones in restricted or high-risk areas. Algorithms recognize typical gestures and device shapes even in complex backgrounds. Alerts are generated instantly to prevent safety violations and workflow interruptions. The system helps improve discipline and reduce accident risks related to distraction.
Time & Attendance Module
This module records clock-in and clock-out times using facial recognition or specialized markers. It eliminates manual errors and ensures transparent tracking of working hours. Integration with payroll systems allows automated calculation of shifts. All events are logged locally for compliance with internal security standards.
PPE Compliance Monitoring Module
The module verifies whether employees wear required personal protective equipment — helmets, gloves, vests, masks, and more. Detection works in dynamic environments, including production lines and warehouses. Non-compliance triggers instant alerts for responsible managers. The system enhances workplace safety and reduces regulatory risks.
Employee Presence Monitoring Module
This solution tracks the real-time presence of employees across production zones. The module builds movement patterns and identifies unusual absences or unauthorized access. Supervisors gain full visibility of personnel distribution. It supports both safety management and productivity optimization.
Production Items Counting Module
The module counts production units such as boxes, pallets, and containers with high precision. It works both on conveyor lines and in warehouse environments. The library of recognizable items is continuously expanding based on customer needs. This provides real-time analytics for inventory and quality control.
Custom Object Counting Training Module
This module can be trained to recognize and count specialized objects unique to your production. The system adapts to new shapes, materials, and workflows. Training requires only a small sample dataset. As a result, businesses gain fully tailored analytics for any manufacturing task.
Defect Detection Module
The module identifies visible defects on products such as boxes, panels, sheets, and more. Detection operates at line speed, supporting continuous manufacturing processes. The list of detectable defects expands as new examples become available. This reduces scrap rates and improves overall production quality.
Custom Defect Detection Training Module
This training-based module allows the system to learn and detect complex or niche defects. It adapts to your specific production materials and quality standards. The AI model evolves with new data, improving accuracy over time. It enables comprehensive quality assurance across diverse product types.
Scenario Recognition Training Module
The module can be trained to detect predefined behavioral scenarios on the production floor. It recognizes patterns such as workflow violations, unsafe actions, or irregular processes. The system converts these events into structured alerts for rapid response. This creates a fully programmable layer of industrial safety analytics.
Production Frequency Monitoring Module
This module records selected events within specified time intervals to monitor production rhythm. It helps identify overloads, delays, or equipment inefficiencies. Data is aggregated into clear dashboards for supervisors. The result is a stable and predictable production cycle.
Automated Gate Access Module (LPR)
The module automates vehicle entry using license plate recognition. It logs every arrival and departure with timestamps and video confirmation. Integration with barriers and access systems ensures seamless operation. This improves security and speeds up logistics processes.
Open Flame Detection Module
This module instantly detects visible open fire in production areas. AI-based analysis minimizes false alarms from lighting or reflections. Alerts are delivered within seconds to prevent escalation. It enhances overall fire safety across the facility.
Smoke Detection Module
The module identifies early signs of smoke formation using video-based analytics. It works even in large open spaces where traditional sensors respond too slowly. Early detection enables timely evacuation and risk mitigation. The system operates locally without dependence on cloud connectivity.